Voyager badge reproduction

[Peter Monta]

Yes, you're no doubt right that the metal version will hold up better, but they do take a nontrivial amount of time to mill (about 30 minutes). It's nice to have a plan B involving just 3D-printed plastic, since anyone can order those at low cost and without any tooling investment. Still, I may start making a few more metal ones when the machine would otherwise be idle.

Another possibility might be a silicone mold made from the metal masters. This way, high-quality plastic parts can be cast as needed from the mold (they would likely be better than 3D prints). There's still the problem of making the surface metallic. I'll try the foil; and might a very light overcoat of sealer or clear-coat make it acceptably robust?

Quote:I like the metal, but keep me informed either way!

Will do!